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DIY Stompboxes => Building your own stompbox => Topic started by: MiguelDamas on March 20, 2017, 06:23:45 PM

Title: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 20, 2017, 06:23:45 PM
Hello everyone.

This is my first post (great forum btw) and also my first build and I find myself in a bit of a pickle. I wired everything up, but this thing will not pass signal, either turned on or off - although the LED does light up.

Here's the rest of the info based on the troubleshooting template:

1. Name of the project:

The Factory (Fuzz Factory clone) from Musikding


2. Links to the source of the project web site with the schematic or project, layout and wiring diagram:

Parts list:
http://diy.musikding.de/wp-content/uploads/2013/06/factorybomen.pdf

Schematic and PCB:
http://diy.musikding.de/wp-content/uploads/2013/06/factoryschalt.pdf

Wiring layout:
http://diy.musikding.de/wp-content/uploads/2013/06/factorywire.pdf


3. Some candid admissions about how closely you followed the suggested layout, if any:

I followed the wiring diagram and made no changes whatsoever.


4. Any parts substitutions or modifications you made to the original.

I didn't make any changes, but Q3 is an AC125 contrary to what the parts list says.


5. Whether or not it's a positive ground circuit.

Negative ground.


6. What it does and does not do how it works; partially or not at all. For instance, if it lets no sound through; or if it makes a harsh, distorted sound only when you strum hard on the strings at full volume; or if everything is really, really low volume.

No sound at all, either turned on or bypassed. The amp stops humming as soon as I plug the cable into the output jack of the pedal.

Here are the measurements I took:

Battery: 9.05V


Q1:
C = 1.50
B = 0.62
E = 0.00

Q2:
C = 9.34
B = 9.22
E = 9.15

Q3:
C = 9.33
B = 9.15
E = 9.31

D1:
A = 0.00
K = 9.33

C5:
negative - 0.00
positive - 9.39

C4:
negative - 0.00
positive - 4.64

C3:
negative - 9.40
positive - 9.40

C2:
9.28 / 1.50

C1:
negative - 0.00
positive - 0.62

R1:
0.00 / 0.00

R2:
0.62 / 1.50

r3:
1.49 / 0

R4:
9.13 / 9.01

R5:
8.53 / 8.93

R6:
4.51 / 9.10

R7:
0.00 / 0.00

R8:
9.12 / 1.88


This being my first build I'm sure the soldering is far from ideal. Here's a pic:

(https://bvejgq-sn3302.files.1drv.com/y3mb2Py88V7tJLSQ_4EzVc_4ZZywkK7Kl8QJGnWf4NBCRgdJDJ7-3ubN1Ivy6-EQLI52kK1ZQcOlUAzCbKUEEQ7K3ogJUI8CBFEMrm5g7lpRWkijRNrQF1Gh6IH-0opUnTqrUEv0ROu0R0bZ4NrKKtWfwu6vWMi78DCS412KHdmiPg?width=928&height=379&cropmode=none)

And a link to a huge version if you want to have a real good look at my exquisite soldering:

HUGE PIC (https://bvelgq-sn3302.files.1drv.com/y3mps1zvlal36ffBa5iyGa-qveb4U_8Tg9l9f_xiu_QBP93kB8VYbdfOoqtsL71Pa7NDiv953MYm07Bu88caj7nzFlvd8nJY8Seu6XV9NQFPELCMuSyS_ASYEK_2RP8pOmNijWGL29ihb9CcYslxtk6ik34cgsSwl57pCqnPdSCaAY?width=4160&height=3120&cropmode=none)

Any help is much appreciated.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 20, 2017, 07:52:21 PM
Right, so a couple of things I've found by following some of the troubleshooting steps found in http://www.geofex.com/fxdebug/newfx.htm

Here are the power and ground measurements I took:

(https://bveqgq-sn3302.files.1drv.com/y3m_WiSHxOyyBosrVrjkqCPxg7wMSjy7irV-STGuMdaH2KoICjnxvYUdJJDj4NxdvWe217oT3lgJ0j08PpUMbjHtrAk53m2WewGJPXs7pt6aDBD50oC4rOncGxYEy-vA6l_R1359qwTWl33A0atFPI1mjIbxKv3J1KJsyZCQ7OR5D4?width=952&height=649&cropmode=none)

The stab, drive and comp ground connections read just over 6K while the other two pots read 0. The switch and input jack numbers are through the roof (I got a couple of overloads even on the 2M ohm setting on my DMM).

Also, according to that link, the numbers I got for my Q2 and Q3 mean they're saturated?
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: Jakub421 on March 20, 2017, 09:21:52 PM
Photo of your board doesn't work.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 20, 2017, 09:53:02 PM
Quote from: Jakub421 on March 20, 2017, 09:21:52 PM
Photo of your board doesn't work.

Thank you. Should be fixed now.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: bloxstompboxes on March 21, 2017, 08:57:44 AM
That link to the larger photo is still broken. However, give us a pic of the part side too, please!
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: duck_arse on March 21, 2017, 10:18:02 AM
your huge pic still gives 404 error. we can't see it.

welcome to the forum, and are you measuring ohms/resistance/continuity with the power applied? this is the wrong method, you must power down for ohms measures.

check carefully your "6" connection, I think if that were open, you'd get floating (all ~9V) readings.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 10:29:25 AM
Quote from: bloxstompboxes on March 21, 2017, 08:57:44 AM
That link to the larger photo is still broken. However, give us a pic of the part side too, please!

Hi.

I will take some more photos when I get home. In the meantime, I have fixed the link in the original post.

Here it is again anyway:

PHOTO (https://bvelgq-sn3302.files.1drv.com/y3mps1zvlal36ffBa5iyGa-qveb4U_8Tg9l9f_xiu_QBP93kB8VYbdfOoqtsL71Pa7NDiv953MYm07Bu88caj7nzFlvd8nJY8Seu6XV9NQFPELCMuSyS_ASYEK_2RP8pOmNijWGL29ihb9CcYslxtk6ik34cgsSwl57pCqnPdSCaAY?width=4160&height=3120&cropmode=none)
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 10:32:31 AM
Quote from: duck_arse on March 21, 2017, 10:18:02 AM
your huge pic still gives 404 error. we can't see it.

welcome to the forum, and are you measuring ohms/resistance/continuity with the power applied? this is the wrong method, you must power down for ohms measures.

check carefully your "6" connection, I think if that were open, you'd get floating (all ~9V) readings.

Hi there and thank you.

I measured resistance with the battery removed from the circuit. You mean the contact labelled "6" on the PCB, right?
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: duck_arse on March 21, 2017, 10:57:27 AM
yep, 6 on the pcb.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: jimilee on March 21, 2017, 11:15:00 AM
Ok so, lets see a picture of the switch and the jack wiring. If we got no bypass, all the rest is mute at this point.


Sent from my iPhone using Tapatalk
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 11:20:33 AM
Quote from: duck_arse on March 21, 2017, 10:57:27 AM
yep, 6 on the pcb.

I'll redo the connections and measure again. Pardon my ignorance but where would I get ~9V readings? Following that troubleshooting guide, I only measured voltage where the positive wires connect (and resistance where the ground wires go). Where should I be taking voltage readings after I redo the wiring between "6" and the gate pot?

Thanks again.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 11:21:33 AM
Quote from: jimilee on March 21, 2017, 11:15:00 AM
Ok so, lets see a picture of the switch and the jack wiring. If we got no bypass, all the rest is mute at this point.


Sent from my iPhone using Tapatalk

Will post later, thanks.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 04:03:02 PM
Considering my complete lack of experience I decided to get down to the absolute basics and make sure I at least get the thing to pass signal when it's switched off.

This is what the switch looks like at the moment:

(https://bvengq-sn3302.files.1drv.com/y3mioMaKweFmfHBFFU6tsUccgV-YVS_IeVofxhMcvPvyHJcGe68XsezrSkbgbtgia_cer9OcVhHZlKNd4F8ZTP_3RbC5UuF_jCE8gf8Ym9O5MJktwPWhPQFUeXKReVd4nziZqBkpIX8Di8XOlP7iigArMoR6z8tiPgxnfUEBhxhsC0?width=660&height=495&cropmode=none)

The input jack:

(https://bveogq-sn3302.files.1drv.com/y3mPYKuFsPQuFs3PnJwFn-koQL680kINOMC5p2gLPbek43RBanbnhmDgMv_q0_9iROlon0p773XlqcNmZ5Hpo0p4Bgo9Wtr4osuvwnJD9PzqnTkg_pwRSueGZhMc6g3JxnkNvrT0h-tEiCSIMN1CsYmGGLulYiSY-SafZ0uei9zSi8?width=660&height=495&cropmode=none)

And the output jack:

(https://bvepgq-sn3302.files.1drv.com/y3mcFybW339-t_z0slJZTtsm5hsyehV_wSv0B7N77UXXv1AXNRANXp7mZADp7TlXPjkKwaJIERe84MBr_T71NEA9iCSl9AXdbDwPeJgB_1L08h484JL2hCU4ebl0WsJh9KmCrGn0dgIz_MvgxObldWzj2dx-kGN9vBHPpkmtgNyvPA?width=660&height=495&cropmode=none)

I've tested the switch and there is continuity between the middle row and the top and bottom rows depending on the switch position. I have also confirmed there is continuity between the input jack and the output jack regardless of switch position, but still no sound whatsoever.

The cables are working fine btw.

Thanks for your help so far.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: jimilee on March 21, 2017, 04:22:43 PM
It doesn't look like either of your jacks are grounded


Sent from my iPhone using Tapatalk
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 04:52:19 PM
Quote from: jimilee on March 21, 2017, 04:22:43 PM
It doesn't look like either of your jacks are grounded


Sent from my iPhone using Tapatalk

Right. So I wired input jack tip to output jack tip and sleeve to sleeve and verified continuity between them but it's still dead quiet.

I understand this is electronics 101 at this point.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: jimilee on March 21, 2017, 04:53:24 PM
The grounds are the sleeve, not the tip.


Sent from my iPhone using Tapatalk
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 05:02:41 PM
Quote from: jimilee on March 21, 2017, 04:53:24 PM
The grounds are the sleeve, not the tip.


Sent from my iPhone using Tapatalk

That's how I wired them:

(https://bveegq-sn3302.files.1drv.com/y3mYcprI6irN0FMgw-yJpb6JE7A8x9KSM7D8nxan4Q2VmOC5T9QmrKkjzWwUUv6gN0q38l9W84ArjyrMHl8R7AGMVr6Jq5-cB5i9OZcXXw-1eAoBBzFSbyjOUQGqIiPOQ6zMmOwC3V-M7W-IknS7amSVufiMJsKJKAUSmjq03eyDPQ?width=660&height=495&cropmode=none)

They work fine outside the enclosure but not if I put them back in.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: cortezthekiller on March 21, 2017, 08:00:49 PM
In your picture of the output jack (mono) mounted inside the enclosure it looked to be shorting out against the back of the pot.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: Tony Forestiere on March 21, 2017, 08:05:53 PM
Quote from: cortezthekiller on March 21, 2017, 08:00:49 PM
In your picture of the output jack (mono) mounted inside the enclosure it looked to be shorting out against the back of the pot.

Good eyes.  It looks that way to me too. ;)
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 08:44:16 PM
Quote from: cortezthekiller on March 21, 2017, 08:00:49 PM
In your picture of the output jack (mono) mounted inside the enclosure it looked to be shorting out against the back of the pot.

Thanks! That was it. I put electrical tape on the back of the pots (is this bad practice?) and now I get the guitar signal on the output jack.

I will rewire the switch and take it from there.

There is hope! :)
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 21, 2017, 09:44:57 PM
Quick update - it's alive. Bypass works fine. It's almost 2AM here so I can't play it very loud but it seems the gate doesn't work too well or there's something wrong with the grounding as it can get quite noisy. But it sure is fuzzy.

Thanks for all your help so far.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: PRR on March 21, 2017, 11:48:00 PM
Happy it works.

Tips for the next crisis:

> jack ... shorting out against the back of the pot.
> I put electrical tape on the back of the pots (is this bad practice?)


Electrical tape under pressure will fail, eventually.

Since it is already touching, fatter plastic (milk jug) will probably lead to contact trouble.

Rotate the jack so the finger does not hit anything with plug inserted.

You could have detected this much sooner by checking BOTH ways. In hot to out hot, in ground to out ground, both zero (like probes touching). AND hot to ground. H-G should be infinity ("OL" on many digital ohm meters; same as probes not touching).

You may have to check this with plugs (NOT connected to anything). Often input jacks are wired to short-out H-G when no plug is inserted. And in this case, your jack finger may have been clear with no plug, but deflected with plug in.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: duck_arse on March 22, 2017, 09:43:20 AM
Quote from: MiguelDamas on March 21, 2017, 11:20:33 AM
Quote from: duck_arse on March 21, 2017, 10:57:27 AM
yep, 6 on the pcb.

I'll redo the connections and measure again. Pardon my ignorance but where would I get ~9V readings? Following that troubleshooting guide, I only measured voltage where the positive wires connect (and resistance where the ground wires go). Where should I be taking voltage readings after I redo the wiring between "6" and the gate pot?

Thanks again.

sorry, misunderstanding. you aren't supposed to get ~9V readings, but your posted readings showed you had. sometimes, if a ground connection is not made properly, the circuit will float to the nearest voltage, often the supply voltage, and the meter is fooled into reading about 9V. and the common point of your pots was pad 6 on pcb, so if that connection was bad ......

and well done on the debug.
Title: Re: Please help troubleshoot a Fuzz Factory clone
Post by: MiguelDamas on March 24, 2017, 09:49:31 AM
Thanks everyone for your help. Having gone through a million Youtube videos I think my issues with noise and how the gate works were just a Fuzz Factory acting like a Fuzz Factory.

It sounds pretty good, I think:

DEMO (https://migueldamas-my.sharepoint.com/personal/monotwins_monotwins_com/_layouts/15/guestaccess.aspx?docid=09c4fb7cc4cb546718d325102f24cc9cb&authkey=ATnJSWKPSQLQ8v_OcctWa6I)

I'm quite happy with this for a first build. I like the spartan look:

(https://migueldamas-my.sharepoint.com/personal/monotwins_monotwins_com/_layouts/15/guestaccess.aspx?docid=059b949ddcd2d4a53ac856b13b1220aae&authkey=AXtWoVhiQUwlGOxFZCL73nQ)

Now that I've found myself a new hobby I'm going to read up on the basics before bothering you guys with stupid questions. But again, thanks for all your help!