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DIY Stompboxes => Building your own stompbox => Topic started by: Elijah on April 23, 2021, 02:15:46 AM

Title: JHS SUPERBOLT troubleshoot
Post by: Elijah on April 23, 2021, 02:15:46 AM
Hello guys. I'm building a JHS Superbolt from effectslayouts.com and it does work but has a lot of whistle noises. I can't access J201 but I love Russian KP303a instead. KP303a has 4 pins the last being the enclosure(ground). So Q1 and Q2 are KP303a and Q3 is 2n5457.

Voltages are:
Q1:
     G=0
     S=0,43
     D=9,65
Q2:
     G=0
     S=0,64
     D=9,59
Q3:
     G=0
     S=0,17
     D=13,32
The noise (whistle) is super loud. Ratio is like 1/1. I think the problem is self-excitation of transistors but don't know how to solve it. Any help is really appreciated.
(https://i.postimg.cc/HVwPy07W/A043-A2-B0-02-F3-49-F0-824-E-5788-EA7-A820-D.jpg) (https://postimg.cc/HVwPy07W)

(https://i.postimg.cc/75qtMCg3/DA299363-E477-438-E-B5-B5-6-FBF3-D1021-DE.jpg) (https://postimg.cc/75qtMCg3)

(https://i.postimg.cc/N5qzFCFP/FE116-A3-E-B03-B-4628-9786-A969-AFC8-AFFE.jpg) (https://postimg.cc/N5qzFCFP)
Title: Re: JHS SUPERBOLT troubleshoot
Post by: Kevin Mitchell on April 23, 2021, 03:25:39 PM
Isolate pin one of the 7660.
Or replace it with a LT1054 or 1044.

Also your solder work is a bit messy and suspicious of bad connection.
Title: Re: JHS SUPERBOLT troubleshoot
Post by: iainpunk on April 23, 2021, 03:37:04 PM
do you have a schematic for us?
what are the power bus voltages?

i think its the bad (non-existent) PSRR of the JFET gain stages feeding through the whine of the charge pump chip.
some of the soldering looks quite bad tbh, some contacts look shady, try to address those, there might be a problem with the PS filtering.
then, it that didn't work, try an audio probe to find out which of the JFETs produces whine, but that's extremely unlikely...

cheers, Iain
Title: Re: JHS SUPERBOLT troubleshoot
Post by: intripped on April 23, 2021, 04:40:05 PM
Quote from: Kevin Mitchell on April 23, 2021, 03:25:39 PM
Isolate pin one of the 7660.

I think the problem is exactly this.
PIN1 of 7660 IC is isolated,  while it should be connected to PIN8
Just look at the PCB pic.
If you look at the original PCB from effectslayout, PIN1 is actually connected to pin8...
Title: Re: JHS SUPERBOLT troubleshoot
Post by: Kevin Mitchell on April 23, 2021, 04:43:18 PM
Quote from: intripped on April 23, 2021, 04:40:05 PM
Quote from: Kevin Mitchell on April 23, 2021, 03:25:39 PM
Isolate pin one of the 7660.

I think the problem is exactly this.
PIN1 of 7660 IC is isolated,  while it should be connected to PIN8
Just look at the PCB pic.
If you look at the original PCB from effectslayout, PIN1 is actually connected to pin8...
Oops. Yeah I think I had it backwards. The trace should be cut only if using 1054 or 1044.
I should know better  ::)
Title: Re: JHS SUPERBOLT troubleshoot
Post by: Elijah on April 23, 2021, 11:14:41 PM
Quote from: iainpunk on April 23, 2021, 03:37:04 PM
do you have a schematic for us?
what are the power bus voltages?

i think its the bad (non-existent) PSRR of the JFET gain stages feeding through the whine of the charge pump chip.
some of the soldering looks quite bad tbh, some contacts look shady, try to address those, there might be a problem with the PS filtering.
then, it that didn't work, try an audio probe to find out which of the JFETs produces whine, but that's extremely unlikely...



cheers, Iain
(https://i.postimg.cc/Rqm6VN9r/139-D77-FB-12-C9-400-E-BB84-D433-E7-C7-C42-D.jpg) (https://postimg.cc/Rqm6VN9r)

(https://i.postimg.cc/0K9btHZ5/2-DE6-ECE9-247-D-45-FF-99-A3-278-D736-B1-D6-A.png) (https://postimg.cc/0K9btHZ5)

Here's the schematic and about the charge pump. As far as I know you connect pin 1 to 8 only if using lt1054. Otherwise not connected. Audio probing I found that both Q1 and Q2's drains generate that whistle. Q1 is more quiet and Q2 is amplifying the noise.
Title: Re: JHS SUPERBOLT troubleshoot
Post by: Elijah on April 23, 2021, 11:19:53 PM
Wait...  ;D sorry guys, will connect pins. I don't know how I looked at the schematic.
Title: Re: JHS SUPERBOLT troubleshoot
Post by: Elijah on April 23, 2021, 11:38:10 PM
Nah it still is noisy. Nothing changed
Title: Re: JHS SUPERBOLT troubleshoot
Post by: iainpunk on April 24, 2021, 11:05:06 AM
have you tried cleaning the board for inspection of the joints, and re-flow any imperfect ones?
a good cleaning method is using cleaning alcohol / spiritus and an old toothbrush to clean off the flux gunk so you (we if you make new pictures) can have a good look at all the joints, and determine if there are shorts/bad joints/sputtering/etc...

i seriously doubt that a Jfet will oscillate at audible frequency's in such a gain stage if there are no bad connections/shorts involved.

cheers, Iain
Title: Re: JHS SUPERBOLT troubleshoot
Post by: Elijah on April 24, 2021, 11:13:21 AM
Yes indeed. I have. Pls tell me if you guys find sth bc I don't see anything suspicious.
(https://i.postimg.cc/7Cqk0jNm/1-DACAE44-12-DA-4-E9-F-851-E-112-CB45826-BD.jpg) (https://postimg.cc/7Cqk0jNm)
Title: Re: JHS SUPERBOLT troubleshoot
Post by: blackieNYC on April 24, 2021, 11:27:05 AM
You have some solder joints that aren't completely"filled in". They are probably fine but they make inspection by others (and via photo) challenging. 
Title: Re: JHS SUPERBOLT troubleshoot
Post by: iainpunk on April 24, 2021, 11:41:32 AM

(https://i.postimg.cc/dk6Vc1Sb/1-DACAE44-12-DA-4-E9-F-851-E-112-CB45826-BD.jpg) (https://postimg.cc/dk6Vc1Sb)

you might want to check those?

cheers
Title: Re: JHS SUPERBOLT troubleshoot
Post by: antonis on April 24, 2021, 02:22:11 PM
If reflowing doesn't pay dividends, place 470pF or so Miller caps on Q1 & Q2 stages..
(between Drain and Base..)
Title: Re: JHS SUPERBOLT troubleshoot
Post by: intripped on April 24, 2021, 04:20:43 PM
Is it OK to connect the 4th pins of the 2 transistors?
And what about connecting them to gnd?
Title: Re: JHS SUPERBOLT troubleshoot
Post by: iainpunk on April 24, 2021, 05:31:12 PM
you could connect them to ground, connect them to source or cut them off as short as possible. 
having those hanging open could well have been the ''antenna'' that caused the positive feedback that causes oscillation... maybe...

i'd grab alligator clips and try out 'source pin' and 'ground' connections.

good luck and cheers
Title: Re: JHS SUPERBOLT troubleshoot
Post by: Elijah on April 25, 2021, 06:24:57 AM
Thank you guys for all the feedback. I've done my best but this board doesn't let me fill them all. I've  cut the 4th legs of transistors and added caps as said above but the whistle is still there. The noise does change if I touch the IC and I changed it but nothing changed.
(https://i.postimg.cc/dLhdKkNK/34-E4-CA10-BF14-4-FC1-B78-B-CA60-C0349-C1-B.jpg) (https://postimg.cc/dLhdKkNK)
Title: Re: JHS SUPERBOLT troubleshoot
Post by: ElectricDruid on April 25, 2021, 06:54:59 AM
A certain amount of your difficulties stem from that awful PCB. It's a cheap paper+foil thing and that's not helping you.

Title: Re: JHS SUPERBOLT troubleshoot
Post by: antonis on April 25, 2021, 11:15:03 AM
Last attempt..

Disconnect +9V from IC1 pins 1 & 8 and connect it right on C3 Cathode / C15 +leg..

Don't deal with circuit good performance ..
Whistle is your main concern.. :icon_wink: