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DIY Stompboxes => Building your own stompbox => Topic started by: ExpAnonColin on March 06, 2004, 07:08:28 PM

Title: How do you guys deal with DC jacks and chassis ground?
Post by: ExpAnonColin on March 06, 2004, 07:08:28 PM
With metal ones, the sheath is the +, but if you chassis ground then you're connecting + to ground, not a good idea at all.  Am I the only one who uses metal DC jacks?  It's funny, normally I use plastic sheathed 1/4"s and metal DCs, while I can imagine for most others it's the other way around.

-Colin
Title: How do you guys deal with DC jacks and chassis ground?
Post by: Mike Burgundy on March 06, 2004, 08:37:23 PM
No, you're not the only one.
I actually rather hate having + rings, but it's the industry standard, probably for one reason: you can get DC jacks that switch if you stick something in there. They switch between battery and adapter power with only one switch, and it's good practice to switch + supply, not ground for this.
The switching contacts always are the outer (sheath, rim) ones for mechanical reasons: so power supply switching (disengaging the battery when using an adapter) dictates using a + outer rim.
I *prefer* a negative rim though - in DIY the chassis usually touches the DC-jacks rim, so... If you want to use regular metal-on-the-outside type DC jacks, prepare to isolate them with an elaborate array of rings and buffers: you don't want the chassis to sit at +supply voltage (although it could work)
Title: How do you guys deal with DC jacks and chassis ground?
Post by: Brian Marshall on March 06, 2004, 08:39:04 PM
uhhhhh... dont use the metal ones use plastic.

there is no other way arround it, unless you want to insulate it yourself.  you could also use a non standard adapeter, or use a rat style plug.
Title: How do you guys deal with DC jacks and chassis ground?
Post by: yano on March 06, 2004, 11:01:05 PM
The method I use involves a DC jack with an insulated bushing, for instance this one:

Mouser #163-4302
Title: How do you guys deal with DC jacks and chassis ground?
Post by: Paul Marossy on March 06, 2004, 11:04:51 PM
I use the metal ones, and use chassis grounds.

So, how do I get around that problem? I partially wrap the threads w/ electrical tape, where the jack passes thru the enclosure. Then, I take two o-rings, and place them on the jack. One goes on the outside, and one on the inside, mounted so that they isolate the jack from the enclosure. I tighten the nut just enough to keep the jack in place and not totally squish the o-ring. This has been working out pretty well for me and I have been using this method for about 18 months now.

I have also been known to drill an oversized hole in the enclosure and then actually mount the jack in a non-conductive plate, like a piece of non-padded perfboard or something, which in turn gets mounted to the enclosure. This works very well on certain kinds of enclosures that I have used in the past.
Title: How do you guys deal with DC jacks and chassis ground?
Post by: ExpAnonColin on March 07, 2004, 12:42:23 AM
Quote from: Paul MarossyI use the metal ones, and use chassis grounds.

So, how do I get around that problem? I partially wrap the threads w/ electrical tape, where the jack passes thru the enclosure. Then, I take two o-rings, and place them on the jack. One goes on the outside, and one on the inside, mounted so that they isolate the jack from the enclosure. I tighten the nut just enough to keep the jack in place and not totally squish the o-ring. This has been working out pretty well for me and I have been using this method for about 18 months now.

I have also been known to drill an oversized hole in the enclosure and then actually mount the jack in a non-conductive plate, like a piece of non-padded perfboard or something, which in turn gets mounted to the enclosure. This works very well on certain kinds of enclosures that I have used in the past.

That's exactly what I did, except mine involved more electrical tape and less plastic bushing.

-Colin
Title: How do you guys deal with DC jacks and chassis ground?
Post by: O'malley's Alley on March 07, 2004, 02:12:40 AM
I only use the metal ones for builds that I want the negative to be grounded.  Otherwise, to me at least, its just to big of a pain in the ass to try and get around it not touching the chassis, so I just use plastic.
Title: How do you guys deal with DC jacks and chassis ground?
Post by: Vincent Volta on March 07, 2004, 11:03:25 AM
'Scuse me for being such a Neanderthal, but...
I use miniplug jacks as dc adapter jacks, you know the common audio type but mono of course. Some are metal, some are not; the box is connected to the jack mechanically and electrically in the first case.
I dont take any special care on PNP boxes, +9v run all over the enclosure as I understand. I tried negative gnd but I get this ugly white noise when turning down the vol. pot.
How succesful have I been? My pedals have worked for like 20 months in some cases and had no problems. I used to run them on a regular wall wart but now I use a regulated supply. I HATE batteries and never use them. I RECORDED THEM, no noise or loop or any kind of problem. Used them live too. What could possibly go wrong? Thanx for the information.
Title: How do you guys deal with DC jacks and chassis ground?
Post by: smoguzbenjamin on March 07, 2004, 11:05:30 AM
Personally I prefer the plastic DC jacks. They're easy-to-use (wink wink ;) ) and readily available. Plus there's no problems with insulating them from the box.
Title: How do you guys deal with DC jacks and chassis ground?
Post by: casey on March 07, 2004, 05:13:58 PM
steve at small bear has a good tip, he drills large, then uses bondo
and redrills......check it out....  :D