ummm...yea. rather odd.
after i completed this pedal i was working on today i coated the terminals and bottom of a dpdt switch to secure the wires, and, it almost completely dampened the "true bypass pop" when it was dry....just putting it out there. maybe it was some other factor that i am failing to see.
here's a gutshot so you guys can see what i am talking about:
(http://i34.photobucket.com/albums/d149/pazuzu411/Snapshot_20091126.jpg)
Did it pop before the glue?
yep.
i had it unscrewed in between though. so it could be that too. next build i will test before and after and report.
Yeah, hot glue is handy stuff. When I mod danelctro pedals with all of those small connections I glue the wires on the board for strain relief. I use a little Garlilla glue on x wing switches it keeps the terminals from melting , those things are touchy.