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DIY Stompboxes => Building your own stompbox => Topic started by: Rethfing on November 02, 2012, 07:21:30 PM

Title: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 02, 2012, 07:21:30 PM
Hi everyone. This is my first post and first topic at once and its about a problem, so sorry about that. Today I played my fresh-built Phase 45 (schematics from Tonepad). Its sounds great, but I hear a big volume drop. I read on the internet that I need to change value of certain resistor to increase the volume while the effect is on. Could you tell me which one do I need to replace? It also add very high tones, but Im aware that it is fault of ceramic caps.

Thanks in advance!

Edit: And also is there possibility to increase the volume of Tube Screamer (tonepad)? I built it for a friend but he would like to use it as booster, but it doesnt increase volume at all.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 03, 2012, 07:21:10 AM
I try to answer myself cause I see there are no replies. Does lowering resistor value that is first in the signal chain will cause the effect to be louder?

Edit: I used 500k trimpot but I found out that it may cause signal loss so now Im going to replace it with 250k.

Edit2: No difference..
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 04, 2012, 09:57:18 AM
The gain of each individual frequency should be a minimum of not very much at all (above about 150Hz) up to a maximum of about 1.25.  This according to my SPICE simulator.  The input buffer gives a gain of about 1.4, not 1.5 as you might expect, because of the 10nF input cap and the 10k input resistor which attenuate the input signal just a tad.  By the time the signal has got through the 2 phase-shift stages, the gain has only dropped the tiniest amount.  However, this thing is designed to shift the phase, so the "wet" and "dry" signals are never really going to be exactly in phase... so, even at their closest phase angles, there's still a little bit of cancellation, hence my figure of "about" 1.25 max for any one frequency you choose.

The LFO sweeps up and down, applying a variable voltage to the gates of the 2 FETs, altering their resistance, and hence the behaviour of the 2 phasing stages, so the phase angle of the "wet" signal shifts back and forth, and it's frequency-dependent.  At the same gate voltage, different frequencies are shifted by different amounts.  Sometimes they will almost be in phase with the input signal, sometimes completely out of phase, so the frequency "notch", where input and output cancel each other out, sweeps back and forth, giving rise to the swirly sounds.

So, given that the notch where a particular frequency is cancelled out, briefly, when it's mixed back with the "dry" signal out of the input buffer, will drop the volume quite a bit, the fact that all the other frequencies are boosted just a touch means that, overall, the average volume should just about be the same as the input volume.

Altering the 20k resistor going into pin 6 of IC1 on the Tonepad layout you're working from should alter the gain nicely.  Drop it to 15k as a first go...

The thing is, you shouldn't need to do this, I'm thinking... If you're getting a huge volume drop, then there's something else going on.  Confirm that you have a matched pair of 2N5952 FETs?  Check and re-check the value of the output resistor - 150k is brown/green/yellow/gold (for a 4-band resistor) or brown/green/black/orange/brown (for a 5-band resistor).  Also check those two 10k resistors that connect to the 47nF output cap->150k->GND.  Check that you didn't use 100k by mistake.  Also check the values of the input and output caps - the input cap is 10nF and the output one is 47nF.  If either or both of those is/are low (1nF and 4.7nF, perhaps?) then the output will be very low.

Hope this helps.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 04, 2012, 10:32:02 AM
Thanks a lot for your reply! I was waiting so long for someone to reply here that I managed to built another Phase 45 (I had PCB already soldered just needed to put it all in the enclosure). What surprised me was that newly built Phaser sounds just fine. I checked if I didnt messed parts in the previous Phaser, but it was all OK. Then my dad told me that I should check transistors because they are responsible for amplifying the signal. I never thought of that because after I matched two 2N5952 I thought that they were all fine. How surprised I was when replacing them with another pair fixed the problem! I do think that the broken one sounded a just bit better, I remember that the voltage of matched 2N5952 was higher, this may be the cause. But anyway im very happy with results.

Thanks again for your reply R O Tiree, your post is full of useful info I might use in future :)

Edit: While the Phase is in effects loop it lowers the volume when engaged, but when its between guitar and amp everything is fine. Why is that?
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 04, 2012, 12:46:56 PM
There's an impedance mis-match, somewhere... either the output impedance of your FX Send is too high, or the input impedance at the FX Return is too low for this pedal.  It's a real cheap and cheerful mixer on this thing - simply 2 resistors feeding that 47nF cap, then a 150k to GND.  Not an output buffer in sight.  47nF is quite a low value for an output cap, so its impedance will be high.  The amp's input impedance will be about 1M or better, so it will happily play with that 47nF, but who knows what the FX loop Return is like?  In your shoes, I'd get hold of a 1µF metal-film box cap, if you have one, or an Aluminium Electrolytic (negative terminal connected to the top of the 150k, positive to the two 10k resistors), which would be about as good, and slap it in there in place of the 47nF output cap and see what happens.  Also, the 10nF is pretty small... I'd slap a 1µF metal-film in there as well.

You're kind of stuck with those 10k resistors just before the output cap, but lowering them only gets you a few more mV - not enough to matter...  My SPICE simulator says this would be fine, but it's only a simulator.  And you certainly don't want to raise their values...

I'd also strap a 1M resistor between the input cap and GND - place the "live" end between circuit input and the cap.  This will ensure that the FX Send is presented with a large value.  I can't find the reference, but I think I read somewhere that the non-inverting input can have a lower impedance to the inverting one.  Whether it's going to be significant in this case...  It can't hurt, though.

If all else fails, I'd install a little switch to put a 20k in parallel with the one going to pin 5 of IC1 (on the Tonepad layout you're using).  That will drop the total value to 10k and will increase the input buffer gain to 2.  If that's not enough, try a 10k in parallel, which will increase the gain to 2.5.  If it's too much increase the parallel resistor to 24k/27/30/33k... you'll find a good value.  The switch will allow you to disengage it when you're playing into the amp and re-engage it when playing it through the FX loop.

This problem has me interested, so I'm building my own - thanks 8)
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 04, 2012, 01:58:01 PM
Thats very interesting what you said. I think Im gonna investigate this problem on my own, cause I own a chorus pedal made by Polish manufacture EXAR and Im getting even signal wherever I put the pedal, so they might know what is the issue. Or maybe it depends on the pedal, and P45 DIY just cause this problem.

This switch you are suggesting to add is also good idea for a mod - for instance when you want to play some solo's on clean channel - you hit phaser and you get phasing sound + some boost. Thanks again for reply!
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 04, 2012, 02:18:34 PM
Just had a thought... your amp doesn't have a parallel FX loop, does it?  That can really mess with effects that mix "wet" and "dry" signals.  This pedal does not invert the output, but it's going to be at best a little bit out of phase with the FX Send.  That could account for the volume loss in this case.

Marshall amps tend to have parallel FX loops, and I've no doubt many other brands as well.  Some have a switch to get rid of the parallel path.  If yours does have a parallel loop and it doesn't have a switch to defeat it, then you're either going to have to mod your amp or mod the pedal with (yet) another switch to lift one of the ends of the 10k running from pin 7 of IC1 to the output cap.  Again, when the pedal is in front of the amp, that switch will need to be made (so the mixing goes on in the pedal) and, when it's in the FX loop, the switch will need to be "off" and then the mixing can go on inside the amp... the only signal coming out of the pedal in this case is the phase-shifted one.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 04, 2012, 02:44:04 PM
My amp is solid-state Peavey Bandit 112. The manual says this about FX Loop:

Effects Send:
Load Impedance: 1 k Ω or greater
Nominal Output Level:
-5.4
dBV, 535 mV RMS

Effects Return:
Load Impedance: High Z, 22 k Ω
Designed Input Level:
-5.4
dBV, 535 mV RMS

I cant find whether it is parralel or not.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 04, 2012, 06:25:29 PM
OK, found the service manual with a schematic... It's NOT a parallel loop... which is the good news...  The bad news is that I can't find any reason why there would be a volume drop.

Here's the link to the service manual: http://dl.dropbox.com/u/91341319/peavey_bandit_112_service_manual.pdf

Perhaps someone else might suggest why this isn't working correctly?  The FX Send/Return circuitry is in the top-left corner of Page 5.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 05, 2012, 05:08:36 PM
Does anyone have any idea what to do with it?
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 06, 2012, 02:44:30 PM
Paging PRR... He knows his onions, shallots, scallions... anything even vaguely onion-y... and amp-y
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: PRR on November 08, 2012, 01:56:28 PM
> input impedance for the FX Return looks as though it would be ~470k

FX Return inpedance is in fact 20.56K (similar to the claimed 22K).

There's 1Meg and 470K bleeders. Then it goes to U1A, an inverter, with 22K input resistor. The "-" terminal of the opamp follows the "+" input, which is grounded, so the far end of the 22K is "grounded", near-enough for practical purpose. (The virtual earth point may be 10-100 ohms at midband, zero-enuff.)

That's quite low for guitar-cord effects. I'm sure they expected you to use rack-effects here; g-cord effects go in the guitar cord *before* the amp.

You "could" hit 100K by raising all impedances around U1A 5X. But that makes C6 a mere 20pFd. That seems tiny and susceptable to sneakage from other signals inside the amp.

I'd buffer the P45's output.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: PRR on November 08, 2012, 02:16:09 PM
The P-45 opamps have some grunt to spare. Change some 10K to 1K-2K. This gives a good near-600-ohm output. Change-up the output cap to be sure of driving heavy loads well.

(http://i.imgur.com/5W2VN.gif)
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 08, 2012, 05:29:17 PM
Thanks, Paul...

@ Rethfing - looks like my gut reaction of reducing the output resistors and beefing up the output cap has been proven to be in the ball-park.  Go with Paul's values... I will be doing the same for my build.

You often see threads in forums all over the place complaining about the volume drop in this pedal, going back years and years... such a simple fix, and yet never implemented by MXR?
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 09, 2012, 01:28:45 AM
I never thought that I get this problem solved :) But would that solution increase the volume while using it between amp and guitar or everything will be OK no matter how I connect it?
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 09, 2012, 02:16:42 AM
It should be OK wherever you put it in the signal path.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: deadastronaut on November 09, 2012, 03:39:24 AM
Quote from: R O Tiree on November 08, 2012, 05:29:17 PM


You often see threads in forums all over the place complaining about the volume drop in this pedal, going back years and years... such a simple fix, and yet never implemented by MXR?

very true, i had the same issue myself...i'm amazed how a company like MXR could let this slip by them...its a pretty obvious drop...

mine was ok-ish on clean,(still a noticable drop though)  but as soon as i put a distortion into it, it sucked/dropped big time.......
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 09, 2012, 10:58:58 AM
You guys are geniuses, gonna try that thing tomorrow! Thanks for finally solving this problem, Im gonna post build report on tonepad with link to this forum and solution :)
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 09, 2012, 12:51:24 PM
Well, we have to find out if it works, first...
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 09, 2012, 03:03:58 PM
Wow!... what a lovely sound... no volume drop at all, anywhere in the chain.  Rethfing, let me know if yours is OK in the FX Loop?

Here's my board:

(http://dl.dropbox.com/u/91341319/Img_0294.jpg)

And the top-side:

(http://dl.dropbox.com/u/91341319/Img_0293.jpg)

Time to put it in a box...
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 09, 2012, 04:37:53 PM
Where did you get that awesome board? :O Tomorrow I may not be able to test it because I left my amp in rehearsal room and Im little busy overall, but as soon as I will be able to I will post results.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 09, 2012, 04:57:28 PM
My own design and made by mine own fair hand :D

2" x 2", switch, pot and LED PCB mounted... the only wires to the board are Input, Output, +9V and GND.  That will make for a very clean layout inside a 1590B, I think.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 10, 2012, 11:57:25 AM
I dream of having such skills like yours :O
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: PRR on November 10, 2012, 07:08:40 PM
With MXR's values:
10K||10K= 5K output
driving normal 500K amp input: 500K/505K= 0.99 gain or 0.1dB loss
driving 20K line input: 20K/25K= 0.8 gain or 2dB loss

With 1.5K||1.5K= 0.75K output
driving normal 500K amp input: 500K/500.75K= 0.998 gain or 0.01dB loss
driving 20K line input: 20K/20.75K= 0.99 gain or 0.3dB loss

The only significant loss is the 2dB. You can not tell the difference 0.01dB, 0.1dB, or 0.3dB.




> amazed how a company like MXR could let this slip by

ONLY when driving a low impedance input.

_I_ would glare at Peavey. With all the chips in there, there was no need to let input be 20K.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 11, 2012, 03:28:41 PM
> _I_ would glare at Peavey. With all the chips in there, there was no need to let input be 20K.

I just tried it out on my Behringer (don't be mad at me - it's the amp I use when testing FX) and there was a volume drop... dug the manual out and the FX Return input impedance is only 10k!!  I've dropped the resistors to 470R and there's still a little bit of a drop.  You reckon there's enough "grunt" left in there to drop to 220R each, Paul?
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: PRR on November 11, 2012, 11:23:33 PM
> enough "grunt" left

Try it. It may distort, but it won't hurt the chip.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 12, 2012, 03:13:02 AM
Thanks.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 12, 2012, 09:00:37 AM
Mike, could you post quick guide how to draw a board? I would like to create my own boards with 3PDT on-board. I know how those connections work so I think Ill handle it.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: deadastronaut on November 12, 2012, 09:41:53 AM
@reth:

try diy layout creator.  nice and easy pcb/vero prog..

http://code.google.com/p/diy-layout-creator/


thread

http://www.diystompboxes.com/smfforum/index.php?topic=44838.new;topicseen#new
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 12, 2012, 01:06:37 PM
Thanks! :)
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 12, 2012, 02:55:06 PM
I use ExpressPCB/ExpressSCH at the moment.  It's available as a free download from www.expresspcb.com.  This is actually a fabrication house - they expect you to design your board and then send it to them for manufacture.  It does, however, allow you to print your designs out.

So, I print to acetate on my laser printer and then expose the photo-sensitive copper-clad board to UV light in a fairly cheap unit I got a few years ago.  Have a look on the interwebs for DIY projects that people have done with UV LEDs, etc, if you don't want to go to the expense of a commercially-sourced light-box.  Having exposed the board it needs to be developed - usually a Sodium Hydroxide or Potassium Carbonate based developer is used depending on the photo-resist. Then etch.  You can leave the resist on the board to protect the traces from corrosion for as long as you like.  You can even solder through it as it makes a half-decent flux!

However, my boards go through a several more processes to tin the traces and then apply, expose, develop and cure the solder-mask before drilling.

As to board design... start simple.  Something like an Orange Squeezer or a fuzz of some kind.  Low parts count, small board, for your first few goes until you get the hang of it.  The first step is to copy the schematic exactly from whatever picture you got off the 'net into ExpressSCH.  Once that's done, save the file.  Open up ExpressPCB and "Link File to Schematic" (in the "File" menu).  Now place resistors, caps, ect, outside the work area, number them (make sure you have enough of each component) and then start wiring them up joining them with traces.  You'll find that as soon as you click on a pin on a component all the pins on other components that should connect to it will light up in bright blue.  This is very handy - as long as your schematic in ExpressSCH is correct then your PCB will also be correct.  It's worth doing a few "thought experiments" with lots of circuits to get the hang of it.

Here's how I designed the 3PDT switch layout - Get a 0.130" pad and place it on a blank design.  Place 8 more and arrange them in 3 columns 5.3mm apart and 3 rows 4.6mm apart.  Switch to silk-screen layer and draw a 19mm x 18mm box around them.  Click and drag through the whole assembly (which will highlight them in grey) and then select "Group to make PCB Component" from the "Component" menu.  Double click this new component and type "SW" in the part name box and click OK.  Go back to the "Component" menu and select "Save Custom Component" and call it "3PDT Switch".  You can now use it in all your designs.  I use a miniature XYZ Proxxon milling machine with a 1mm routing bit to cut the 2.2mm slots for the tags on the 3PDT switches.  Round holes will not be easy to solder at all - they have to be slots.

Hope this helps.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 19, 2012, 02:02:26 PM
Finally found some time to resolder those 2 resistors and capacitor. I used 1k resistors. Didnt notice any volume drop using my DIY Ruby amp, but if there's drop while using fx loop Im going to check on wednesday :)
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on November 22, 2012, 09:43:19 AM
No volume drop hoooraaaaaay :D
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: deadastronaut on November 22, 2012, 11:25:04 AM
whoohooo.... 8)
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: R O Tiree on November 23, 2012, 04:44:07 PM
Quote from: Rethfing on November 22, 2012, 09:43:19 AM
No volume drop hoooraaaaaay :D

Excellent news 8)
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on January 01, 2013, 02:55:09 PM
I've been messing around with my P45, it sound good, but I think the sound should have more treble in it. Its full of bass right now, is there any part I could replace to either decrease bass and/or increase treble and mid?

Oh and btw, happy new year!

Can it happen because I used 2n5952s with lower voltage than suggested (2.5V-2.6V)?
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on January 10, 2013, 05:41:46 PM
Anyone? This is really getting on my nerves, I want to use it in my pedalboard but I cant..
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: PRR on January 12, 2013, 01:32:03 AM
> Anyone?

Link to circuit:
http://www.tonepad.com/project.asp?id=13
http://www.tonepad.com/getFile.asp?id=70


> should have more treble in it. Its full of bass

Shouldn't be. The circuit is flat and we fixed the interface impedance issues.

So we suspect a build problem. But there isn't really any place to lose treble.

_I_ would throw it on the signal generator and measure frequency response, but I know such test-gear is not common.
Title: Re: MXR Phase 45 DIY volume drop problem.
Post by: Rethfing on January 12, 2013, 04:21:57 AM
Maybe there's some part that is broken causing treble loss, some capacitor maybe? Dont know what to think of that..