I played around with the biasing scheme a bit. Specifically, I tested the original Vulcan's voltage divider bias with high gain (MPSA18, 2N5088, 2N5089) and low(er) gain (2N3904, 2N5551) transistors. As expected, the bias point needs to be adjusted between types to get near half supply at the collector. Without readjusting, there is about 4V difference at the collector betweeen a 2N5551 and an MPSA18. Interestingly, I get very tight groupings within the same type. I tested all the MPSA18 and 2N5089 I have (about 15 each) and for each of them, the variation of collector voltage without readjusting any of the resistors, was within half a volt. The MPSA18 are from three different batches, purchased from different suppliers. I don't remember where I got the 2N5089 but some are straight and some are bent legged. So it seems that dispite the huge span of hFE in the data sheets, in practice we can probably use the voltage divider bias without adjusting it to individual transistors, as long as we have set it right for the transistor type and the individuals don't scatter too much.
I also tried the dual feedback with AC shunting to ground. This works much better in terms of accomodating different transistors without readjusting the resistors; only about 2V difference at the collector betweeen a 2N5551 and an MPSA18. However, this configuration is much noisier (on my breadboard). Can anyone tell me why? The sound is pretty much identical to the voltage divider version.
I also mucked about with the switching to get rid of the clicking. Mostly I tried different values for C18 and C23. No luck there yet, still the same clicking. I am aware that worse thing happen to better people every day but this is driving me nuts...
Cheers,
Andy