Paul, just modify your unit according to the last scheme from Moosapotamus linked above (change R41 and R42 to 27K and add a 10k pot (or trimmer) before the OUTPUT) - this fixes the volume drop issue.
i'm sorry for the confusion i have made: i knew that moosapotamus's solution was already tested and working, i was just curious about my alternative idea
No problem, I built the thing way back in Feb. 2009 on a Rev 1 board so a few things have changed since then. I also discovered that I used 2.2K resistors for R32 & R33 instead of 22K - I had conflicting information at the time and apparently the 2.2K resistors were not the right values to use, although my unit functioned OK with those values. Not sure if that can also affect the volume, might be something of a factor I suppose.
Anyway, I just fixed R32 & R33 and also changed R41 & R42 from the 33Ks I had in it to 27Ks instead. Now the unit appears to be about as loud when switched on as in bypass mode, with a 1kHz test signal. I will try it with my guitar rig in the morning and see how it does. I did read about the 10K volume pot, it's an option I'll take if it's too loud when switched on. While I was at it, the threshold pot I changed to a 50K from the 100K I put in it and I used a 250K linear pot for the speed control, not perfect but it works to my liking.
EDIT: To my dismay, I still have the 50% volume drop. I did notice this morning that I used a 47K for R10 instead of 27K, once again because of conflicting information I had at the time. So I'll fix that tonight and see if
that is the culprit.







