Thanks Taylor. Your PCB really is the cats ass, just that I ruined one of the traces between a diode and a resistor when I was debating which diodes I would use. Luckily they were right next to each other, so a small jumper (after hours of head-thumping troubleshooting) was called for.
To tame it down for guitar use (especially when I run fuzz pedals along with it) I found that adding the "4" to the 1 & 2 equation for VCA adds a bit of high end filtering. Especially if you go to exteme bias setting, the ticking is less noticable. I added a small toggle switch for this, it switches between the stock 1,3, or the tamer 1,3,4 in VCA mode.
I also added a 22k (I think... if I remember correctly, adjust to taste!!) resistor between the wiper of the bias pot and ground. Aurally, it seems to tame down a bit more of the hiss, and shifts the region of the bias somewhat.
I found that tuning this baby on a scope is the best way to go. Hands down, bar none. This tends to align the shape / offset / bias relationship best. With the bias knob set just in the right zone in VCA mode, I can shift between any waveform now and get that wave, without having to readjust each time. When I tuned it by ear, I had to constantly tweak the bias knob every time I changed waveform. Luckily, our electrical department had a PC based scope on hand (Hantek DSO-2090), which they were nice enough to lend me. Think I'll buy one though, for around 150$ it's a great tool. I used multi-turn trimmers for the shape and offset, this allows you to really hone in on the adjustment. Surpisingly, I found the bias knob much more of a trimmer in VCA mode than anything else. It has a much wider use in VCF mode, especially when the depth is set down low. I did use the reverse log 1M pot, as you suggested in your build notes.
To isolate the jacks from ground for the expression pedals, I used special swaged fiber washers, made by Switchcraft. They have a little shoulder machined into them, thus by drilling the hole a bit larger (7/16"), the shoulder sits snug into the hole and insulates the jack from ground. You use 2, one inside, one outside. They're only 1/32" thick, so most jacks will be long enough to get the nut on. In this case, I even got the metal washer on. Digikey part number is SC1147-ND, at 0.45$ each. I used 9-pin w/DPDT stereo switching jacks, from guitarelectronics.com. 6.95$ each.
As for the IC's, I ended going with ONSemi's MC33078PGOS, and MC33079PGOS. I tried 4 different sets (TL, TLE, MC3307, and LM613 series), as an experiment, and found this set to works best sound wise. They were the second cheapest as well, just above the TL series, and about 3 to 5 times cheaper than the TLE's and LM613's. Go figure. Take it with a grain of salt, that's just my ears.
As a precaution against cross-talk I also shielded some of the input and output wires. Nothing fancy, just gutted some 4 conductor Belden cable, wraped the wires in the foil, and slipped the outer casing over the works. Didn't notice any difference to tell the truth, but since the meter was running (my boss hates it when I say that LOL)...
There you go. For someone as technically challanged as I am, I'm quite pleased with the result. I even got to fiddle with an ocilloscope for the first time ever. Even moreso with the fact that I discovered this great forum. Thanks to one and all for any info I had to dig up. In a way, you all had a hand in this build. Thanks again.