I got chance to try out the mixer idea I posted earlier and it seems to do what we want. Some of the values will probably need tweaking to get the best balance of the wet and dry signals and maintain a constant volume between bypassed and effected but it basically works. Even hooked up with a bunch of crocodile clips there's no popping or other nasties when switching and tails work like on the original.
I have to admit the 100% wet setting is pretty cool for vibrato sounds and the chorus sounds seem a bit easier to dial in.
Very cool, I will have to incorporate into the PCB.
I have set aside the "gigantor" PCB for a second, because it was getting a little taxing on my brain. PCB layouts are much like complex puzzles and you know how it goes when you work on the same puzzle for weeks - you really need to put it down and come back to have a clear head about it.
In the meantime I completed a simpler Echo Base board. It has the updated input and output sections for cleaner operation, less hiss. It's got just a couple of little mods that don't take up room (the status LED flashes with the LFO, there's an option for an LFO kill switch), but other than that it's stock. Best of all it, it will fit, with stomp switch, jacks, etc. in a 1590B box, oriented landscape style ala ZVex.
On the Gigantor front, I heard back from Steve at Small Bear regarding the dual PC mount pot. Good news: he's going to carry it. Bad news: he said "look for it in late Spring, early Summer".

I don't really want to design the board for a part that no one can get for 5 months. So I guess I'll go with optocouplers.
